Shortly after building and flying my first
Bandito for SSC I decided the Mag. 15 I was using needed to perform more
consistently from full tank to empty tank and in all attitudes during
flight, which it was not. The "cat chasing it tail" fuel tank system with
a clunk had its limitations. These become very apparent with a class like
SSC where you don't have unlimited power and the engine must perform at
peak efficiency at all times. Seeing how easy Lee Liddle's pressure
bladder seemed to work on his Falcons I just had to try it on my Bandito!
Lee gladly gave me all his "secret" techniques of building a simple and
reliable pressure bladder system. Most of this is "industry standard"
among CL fliers and you may have seen it explained other places. Trust me
it's not rocket science! The first day I had it running like a champ after
only the second flight and I can tell you what I did wrong and you can
have it prefect on the first try!
Bladder
The first thing you need is surgical latex tubing (fig. 1). There are lots
of places to get this tubing and it comes in several diameters and wall
thicknesses. I've been using two difference sizes, 3/16" ID with a wall
thickness of 1/16" and 1/4" ID with a wall thickness of 1/16". The
one I've been using the most is the 3/16". It's the tubing you get
in the "Up-Start" glider launch kit. Not to be confused with the "High-Start" kit. You get either 25 or 33 feet of tubing in
the kit. Basically a life time supply or enough for several guys. We split
it up between three of us and even gave some away to other interested and
still had plenty. The 1/4" tubing I found at a local Home
Depot in the plumbing dept. I have since found several other sources
for both sizes. But you've got to be careful where you buy any of
the tubing so that you don't get some that is old or contaminated. I
bought some 1/4" from a Home Depot in my area and it was just fine. A
friend of mine bought some from the Home Depot in his area and it was bad.
It was hard to blow up and had a tendency to break. Latex will
get brittle from heat, UV from the sun and chemical contamination.
Adapter
Next go to your local automotive parts store, Pep Boys, Auto Zone, etc., and get some 1/4" to 1/8"
vacuum hose adapters (fig. 2). To make the bladder you simply wet the
tubing with water (or stick the end in you mouth) and tie a knot in the
end. Wet it's easy to tie a knot in it and when the moisture dries the
knot will not come undone (fig. 3). Or you can use a 1/2" piece of 1/4"
plastic dowel as a plug secured with a couple of small tie raps (fig. 4).
Measure the tubing you want and cut. Rule of thumb is that you
get about 1 1/2oz of fuel in an inch of tubing. Stick in the vacuum
adapter and secure it with a small tie-wrap. As you can see there
are two ridges on the 1/4" side of the adapter and I just slide the tubing
over that point and put the tie rap on in between the two ridges.
I've never had a bladder leak.
Filter/reducer
Next for a pressure reducer, get some of the
Master Air Screw (MAS) disposable fuel filters (fig. 5).
I've found them in both the blue and gray color. They're both the
same. Carefully heat
one end of the filter until the plastic starts to melt. Roll the end on a
hard surface until the end is sealed off. Then make a very small hole in
the sealed off end (fig. 6). There are several ways to do this. You can
heat a small straight pin to make the hole. I use a small hand drill that
I got at my local hobby shop and use a .020" drill bit to drill the hole
(fig. 7). Which ever way you make the hole try to keep it small, in
the range of .010" to .020".
Throttle pinch off
Next you need to make a shut off/pinch off that is throttle controlled. This is
more for just stopping the engine from flooding after you shut the engine off
and you still have fuel in the bladder. Remember that the fuel is under pressure
and flowing even if the engine isn't running. Over the last six months of
flying SSC we've come up with a variety of pinch off designs. My first
pinch off on the Bandito (fig. 8) I used the same basic idea that Lee used.
Using a large servo arm like the Hitec red ones, I drilled out one of the holes
so that small sized fuel tubing will slide through, not the medium size
that you normally use. I glued a small block of hard wood onto the servo case.
The height of the block was just short enough for the servo arm to pass over it.
I adjusted my servo travel so that in the throttle idle position of the
transmitter stick I had the servo arm pinching the fuel tubing shut against the
wood block. I sanded the edge of the block of wood round so the it wouldn't cut
the fuel tubing when it's pinched and fuel proofed the wood with CA because of
engine exhaust in the area. I've use the same method of pinch off on my SSC Smack as Lee's Falcon (fig.9) by gluing the pinch block to the frame or
fuselage next to the throttle servo and running small fuel line through a large
red servo arm. With the SSC warbirds Lee came up with two variations that worked
very well. The first one was just a 90 degree bend in the throttle
linkage and squeezing the fuel tubing against the firewall. The fuel line
is held in place with a couple of small eye hooks (fig. 10-11). The second
variation pinch off uses a loop in the throttle linkage (fig.10). It
pinches the fuel line the same way and you don't need the eye hooks holding the
fuel line in place. The red tubing that you see in some of the pinch offs
is a very thin walled flexible fuel tubing that you can get from
George Cleveland. It's nice to use but not necessary, I've been using the
pink small silicone fuel tubing that I get at the hobby shop and it seems
to work fine. A tip, there's a difference in the wall thickness of at
least a couple different brands of the small silicone fuel tubing. Don't
use the thick wall with a real small ID tubing for this application. At my
hobby shop the blue is the thick walled and the pink is a normal thinner walled
tubing. You can see a big difference between the two.
Secondary RNV
Next feed the small fuel tubing to a OS
remote needle assembly PN# 21181902 (fig. 13). This RNA is just a replacement
needle assembly for a 10 or 15 size engine and has nice fine threads for good
adjustment. The key to the secondary needle value is feeding the fuel to
it backwards. As you can see from the picture the fuel flow is into the
needle orfice and out the nipple. Which is opposite of what you would
think to do. The reason you want to do that is because the orfice and
needle gives you very good pressure control. If you were to feed the fuel
into the nipple as normal the RNV is likely to leak around the needle threads
and the o-ring and cause you engine setting problems. That was the mistake
I made the first flight I made with the bladder system. You can see in the
picture (fig. 8) of the Bandito that I've got the RNV hooked up normal, feeding
the fuel into the nipple, which is wrong for this application. I use the
secondary RNV because my Magnum engines have a coarse needle adjustment and so I
just back out the Mag needle to 3 or 4 turns and use the OS RNA to needle the
engine. If you are using an OS 15LA engine which has a RNV you could turn
the fuel lines around and use it and not have to have the secondary RNV.
Bladder containment
Next I needed something to put the bladder in. When filled with fuel the 3/16"
tubing expands to around an 1 3/4 (1.67") in diameter and the 1/4" tubing
expands to about 2" (1.9") so I was simply looking for something slightly larger
as a containment. The reason the size of the containment or cavity is important
because you don't want the bladder being squeezed by too small a containment.
This creates false pressure at the beginning and you set your needle for
that slightly higher pressure. When the bladder shrinks away from the
sides of the containment or cavity then the pressure drops to the true pressure
of the bladder and your engine will go a little lean. If you are using a
wing cavity and there's just tape on the top and bottom of the cavity, the tape
will give enough that you won't have a problem. But in a hard cavity like
a pill bottle or a small water bottle like I've used on the Bandito you have to
keep the bladder loose. At first the closest thing I could find was a little
children's size bottled water container (fig.14). Bigger then I needed but
convenient. Later I found a pill bottle that was the right size.
Lately I've been using a wing cavity in both my SSC Smack and SSC warbirds for
the bladder (fig 9, 15).
Fueling syringe
Next you need a fueling syringe (fig.16), the
larger capacity, bigger diameter syringes you find at the hobby shop don't work
well for fueling these bladders. You need a veterinary syringe. I
picked up a half dozen 2oz veterinary syringes at "Tractor Supply" which is a
local feed store. I cut down the needle to a more convenient length and ground
the end smooth so it wouldn't tear or cut the fuel tubing. They make
various sized needles for the syringes. Get 16 gauge or larger.
Fuel line clamp
You'll need some kind of tool to pinch off the
line coming from the bladder. Again there's a lot ways to do that, At first I
just used a pinch off clamp (fig. 3) that a lot of the helicopter guys use that
I had handy, though it didn't turn out to be real easy to use. You need
something bigger and that's easier to handle and the little inline clamp was too
small for me. I've since used hemostats, a modified cloths pin, and little
clamps (fig. 17) that I found sold in packages of 6 or 8 at Home Depot.
Bladder preparation
After you've put together your bladder you'll want to "train" it. Using
your syringe and holding the bladder tightly in you hand with just the end exposed put some air into
the bladder (fig. 18,19). Doing this with a new piece of bladder material
insures that it will fill from the far end each time you put fuel in it.
Fueling the bladder
Just a couple of tips, to fuel the bladder take the fuel line off the back side
of the pressure reducer/filter and fill the bladder directly don't make the
mistake of taking the fuel line off at the RNV and trying to fill the bladder
with the pressure reducer in the line. You'll never get the bladder filled
trying to push fuel back through the reducer, trust me! The other thing
with using a bladder system is that you must become closer to your pinch off
clamp then you are with anything else, even your wife. If the clip isn't
on your fuel line you should have it with you! I clip it onto my shirt so
I always have it. Back to fueling the bladder, with a two oz syringe
you'll have to fill the syringe at least twice to fill the bladder. Which
means you simply fill the bladder, clamp off the fuel line with your clip,
reload the syringe, stick it back on the fuel line, release the clamp and
remember that the fuel in the bladder is under pressure and is going to want to
push the plunger out of the syringe that is already full of fuel! Making a
mess with fuel everywhere. So hold onto that syringe! A fellow pilot
put a small screw into the syringe at the very end so that the plunger can't
come out. It's a good idea and I think I'm going to do the same thing with
mine. Also, time for a safety reminder, wear eye
safety protection at all times when fueling! The nitro fuel can cause
blindness! It doesn't make any difference if you're using a fuel tank
or a bladder system you can have an accident pumping fuel and get it in your
eyes. In addition to eye protection, it would be a good idea to always carry
a water bottle to wash out your eyes in an emergency.
Engine setup
Now to get the engine running. I set the needle on the engine carburetor out 3
or 4 turns and left it alone. I later put a tie rap on it to stop it from
backing out but not before I had lose a needle! Lee uses a piece of fuel
tubing to hold it in place. In any case, secure the needle with something
so that you don't lose it. I set the OS remote needle at about 1 1/2 turns.
With a full bladder, take the pinch clamp off the line and hold the line pinched
off with your fingers. Release the line long enough to get fuel flowing up to
the carburetor and then a second or two longer to prime the engine. Now pinch the line
off again with your fingers and hold it. With the throttle wide open, start the
engine and wait until it comes up to full rpm and starts to drop off, then
release your fingers pinching the line and the engine will come back up and run.
I had to turn the needle on the OS RNV in about a 1/2 turn to get the engine about right.
Then in a little more to get on peak. When you're first setting the RNV and it's
too rich, you can keep the engine running while you're adjusting by pinching and
releasing the fuel line periodically. I backed the needle off a couple of clicks
and did the old pinch and release of the fuel line to see that I didn't leave it
right on peak rpm and then go lean in the air, just like a normal setup. In fact
with my Magnum 15 if I set the needle so that when I do the quick pinch and
release on the fuel line and the engine comes up onto peak and then just ever so
slowly drops off of pinch, not just drops off of peak immediately, then the
needle is set perfect. Another tip, if you end up in the air with the engine a
little lean and you don't what to come down to re-needle, you can throttle back
just a little which will reduce the amount of air into the carbuetor and
bring the fuel mix back up. Another way of saying it is that your throttle
is only adjusting the air to your carburetor and not the fuel. There's no
adjustment of the fuel flow taking place in a bladder system. As long as you're not real lean
you can get your mixture back where it should be and not lose a lot of power or
burn up and engine in the process.
That's all there is to it. Again the only problem I had on my first flight was the OS RNV wouldn't hold a constant setting and
I just had to turn my fuel lines
around on the RNV backward to what I thought was normal. The first picture of the
Bandito (fig. 8) shows the lines hooked up as you would normally expect. In the
second picture (fig. 20) the line from the bladder and pressure regulator are
shown going on the long straight side and the output from RNV should come out
the nipple side. Just the oppose way you would normally think. Again the reason
is you want the pressure going through the needle orifice first and then out.
That way the needle more accurately controls the fuel flow. If you feed it into
the nipple side, the fuel wants to leak out through the needle threads and
0-ring. Probably another good reason not to feed directly to you engine's needle
valve assembly. In fact Lee recommended that I put a piece of fuel tubing
over the needle to help seal it.
I hope this helps you get your bladder system
up and flying!
|

Figure 1 |